TruShear Shears allow the separation of almost any metallic material. The material to be cut can be excreted from the back of the machine in several positions or from the front using flap parts , especially for smaller parts. Thanks to the double-sided blades, maintenance time is minimised.
TruShear model: | 5103 |
Max. sheet thickness [mm] (strength max. 450 N/mm2) |
10 |
Max. cuttig length [mm] | 3000 |
Max. cutting angle [° ] | 2,5 |
Max. stroke rate [1/min] | 25 |
HIGH SPEED CUTTING MACHINE TRUMPF LASER TLF 305
TruLaser Series 5000 distinguishes itself mainly through its improved processes, higher dynamics and shorter non-productive times. The single cutting head strategy reduces equipping times and sources of errors when laser cutting.
TrumaBend model: | 500 |
Maximal bar length [mm] | 3000 |
Maximal width [mm] | 1500 |
Maximal stainless steel sheet thickness [mm] | 20 |
Maximal thickness - aluminium [mm] | 12 |
Maximal thickness - steel [mm] | 25 |
Cutting gases used | O2, N2, AIR |
Maximal speed | 300M/min |
Maximal number of strokes [1/min] | 1200 |
Punching machine TruPunch 5000
The acceleration figures make the TruPunch 5000 so efficient. We achieve these figures by using lightweight components and tool cartridges. The X-axis accelerates at 2 g to a maximum speed of 100 m/min.
An additional feature is the gantry drive on the Y-axis: Two separate drive motors are synchronously controlled with no mechanical connection to provide high acceleration and accuracy.
With 330 revolutions per minute, it can orient tools in any position. It takes the TruPunch 5000 only 2.8 seconds to change tools. With the MultiTool, it takes only 0.3 seconds.
It is extremely productive thanks to its high acceleration values; its other advantages are:
TruPunch model: | 5000 |
Maximal sheet thickness [mm] | 8 |
Maximal bar length [mm] | 3000 |
Maximal cutting angle [°] | 2,5 |
Maximal number of strokes [1/min] | 1200 |
TRUMATIC T6000
The TruMatic 6000 is the all-round machine of laser-punching combination machines. With the combined technologies of laser cutting and punching, increasingly complex fabrication jobs can be performed with greater efficiency and higher productivity.
The parts are fabricated on one machine using different processes. Standard contours such as round or rectangular holes are produced in one stroke by the punching unit, as are threads or other forms. Delicate, intricate inside and outside contours are laser cut with smooth, burr-free edges. Since all tools can be rotated, tool requirements are reduced to a minimum
Trumatic model: | T6000 |
Maximal sheet thickness [mm] |
8 |
Maximal bar length [mm] | 2585 |
Laser power | 3200 |
Maximum number of strokes [1/min] | 900/2800 |
Bending Machine Trumpf
TrumaBend model: | 500 |
Maximal bar length [mm] | 3000 |
Maximal width [mm] | 1500 |
Maximal thickness of stainless steel-sheet [mm] | 5 – depending on lengths |
Maximal thickness - aluminium [mm] | 6 – depending on lengths |
Maximal thickness - steel [mm] | 8 – depending on lengths |
PUR seal | 1800 |
Material | Fermadur |
Maximal dimensions | 3000 x 1500 |
Minimum height [mm] | 2 |
We offer MIG/MAG/TIG welding, i.e., modern and productive methods in a protective atmosphere of active and inert gases. We weld non-alloyed low carbon steels, high alloy steels and aluminium alloys. Sheet metal scoring on pneumatic scoring equipment. We perform shot peening of bolts and nuts up to M8 on non-alloy and alloy steel.
Welding Robot Motoman
9-axis welding robot, high performance floor mounted servo drive travel with two robot carriers providing high production capacity.
Rotatable servo driven bases designed to extend the working radius of the robot for reliability of operation.
15 % faster movements and more wrist torque than most welding robots enable optimized welding performance. The design of the cabling routed inside the robot simplifies its profile and allows better access to the welding area and longer cable life. The EA1800N is also suitable for applications such as material handling and batching.
Motoman NV1800: | 1800 |
Controlled axes | 9 |
Load capacity | 400 |
Maximal sheet thickness - stainless steel [mm] | 20 |
Maximal thickness - aluminium [mm] | 12 |
Maximal thickness - steel [mm] | 25 |
Maximal speed | 300M/min |
Maximal number of strokes [1/min] | 1200 |
Moveable upper electrode arm for easy positioning at any point on the table reducing the restrictions normally associated with spot welding.
Comfortable one man operation is possible with less scrap or rework. The integrated control governs all welding parameters. Anti-oxidation system eliminates burn marks on material surface for high quality stainless steel welding.
Spot Welder SERRA Alfa 209 A2256 1000Hz
5+5 mm
Mid-frequency resistance welding is a method that meets the increasing demands for quality and productivity in resistance welding. The medium frequency welding technique enables high quality welds. Welding is performed with direct current.
Spot Welder JESVA BWP 100 50Hz
Conventional resistance welding machine that operates at a frequency of 50 Hz. The spot welder WBP 100 is a pneumatic resistance welder, designed for spot welding of low carbon steel sheets. Welding is carried out with alternating current.
We offer assembly and locksmith work on assembly lines. We have experience with assembled units as our own production requires precise and highly sophisticated approach. Thanks to various requests from our customers we have a great opportunity to establish a good background for quality services and effective workflow. We have invested into improvements of our assembly lines and our effort has brought us low cost solution and optimized assembly process.
Due to ever increasing customer demands for greater product finishing and a more comprehensive range of services, we offer a complete range of powder coating and related processes. The product of our centre is no longer just the actual surface treatment process itself (i.e. cementing, grinding, protection of individual parts, painting, etc.) but the complete customer care process. This includes elements such as the individual development of application systems and technological procedures, including the supply of materials, product testing by independent inspection, advice and accurate calculation of customer requirements, as well as the possibility of repairing products by painting.
We have our own pre-treatment facility as well as 4 fully equipped painting stations
Sandblasting Pre-Treatment Workplace
Highly Efficient Galatek Line with Chemical Pre-treatment with Zinc Phosphate
This technology enables us to provide high quality and efficient processing to meet the quality levels required by the automotive industry. It is the optimum equipment for batch processing.
Main advantages:
Advantages over conventional technologies:
Maximum dimensions of the parts to be treated: with 600, height 1500, length 2300 mm and weight 50kg/m.
2 Workplaces of the Large Paint Spraying Room
The large paint shop is particularly suitable for large parts and serves as an alternative to our paint line. The advantage of this technology is the fast paint change within 8 minutes, which allows flexible management of even atypical orders.
This workplace can paint parts up to 2900 mm wide, 4300 mm long, 2200 mm high and weighing 250 kg per hanger.
Paint application with the PRODIGY system from the company Nordson, or GEMA system - it is a manual application by electrostatics.
Pre-treatment of the material can be combined with sandblasting or Zn phosphate.
This technology was acquired in 2008 and meets all the strict requirements of the customer!
Small Paint Shop Workplace
Smaller parts can be painted here with a focus on precision and quality. This technology enables the painting of complex parts with hard-to-reach areas and easy colour shade changes. The manual application of paint by electrostatics is implemented in two "Majka" booths. Product bonding is also carried out to ensure customer requirements. It is also possible to choose between pre-treatment with zinc phosphate, blasting with steel grit (quartz sand) or a combination of both.
General Technical Data of Paint Shops
Thickness of the layer according to the customer, according to the drawing documentation.
Painting options are from 40 µm - 250 µm. For single layer painting usually 60-80 µm, for two layer painting 120-160 µm.
Measurements made according to ČSN EN ISO 2808 with Mini test 600BN and Mini test 600BF
Paint adhesion - by indent according to ČSN EN ISO 1518 (EN ISO 1518:2000) - grid cut according to ISO 2409 Scratch resistance - BS 3900 E2
Impact resistance impact test greater than 2.5 Nm, or BS 3900 E3, ball impact 80/10 to 80/80 ASTM D-2794
Bending test - (resistance to cracking in bending = T bend), ČSN EN 13523; EN 13523 - 7:2001 Corrosion properties - salt chamber
Single layer spraying 500 hours
Two-layer spraying 1000 hours
Boiling water resistance - 2 hours no wrinkling or damage
Paint repairs - local sanding with fine sandpaper, degreasing the place preferably with alcohol.
Application of the paint of the same characteristics, preferably repainting in the paint shop - otherwise mix the paint in acetone thinner.
The multi-directional deburring system with rotating brushes perfectly deburrs and rounds edges after laser burning, punched and machined - in all directions and in one pass through the machine. It is suitable for deburring flat parts (with possible moulded shapes) in all directions. The optional abrasive belt with rotating brushes allows the removal of harder and larger burrs or the finishing of parts.
Timesavers Model | 1350 BR |
Maximal width [mm] | 1350 |
Maximal workpiece thickness [mm] | 1 - 150 |
Maximal speed | 0,5-8 M/min |
Number of brushes | 8 |
The system of 8 individual brushes which move in different directions.
Provides deburring in multiple directions, even very small parts can be deburred using a template, contact grinding roller, horizontal grinding disc.
Timesavers Model | 900WRD |
Maximal width [mm] | 900 |
Maximal workpiece thickness [mm] | 66 |
Maximal speed | 22 M/min |
HAEGER Universal Pressing Machine
It is used for pressing self-locking elements and other small components into any material, suitable for fast and precise operations, with maximum safety and minimum risk of damage to parts.
It can be used for punching holes, bending and marking sheet metal, joining materials by pressing as a replacement for spot welding.
AUTOMATION TO THE MACHINE:
Two Storage Towers TruStore 3030
Maximal plate sheet | 2000 mm x 1000 mm |
Profiles | up to 2500 mm |
Maximal weight of sheet metal plate | 40 kg |
Maximal carrying capacity | 60 kg |
Min. sheet thickness | 0,7 mm |
Maximal travel length on the floor | 14 m |
Maximum height of sheet metal stack | 700 mm |
Maximal stack height of finished parts | 1000 mm |